Earlier this week I received an email question from M about using LEDs in signs. Paraphrasing what M said:
My sign company is in the process of testing some LED systems in our signs. The signs are 14" length x 3.5" tall x 3" deep, and the actual light up area is 10 inches x 3 inches. We currently use two 7 watt bulbs for a total of 14 watts. The brightness is ok but I would like them to be a tad bit brighter than the 14 watt bulbs. What do you suggest as far as backlighting? and how many? I am considering your ZLS LightStick and the ThinLUX.SL1.
For the ZLS you mention that the LightStick must be thermally attached to 12 sq-in of metal for proper operation. What does that mean?
Would these work for my needs, or are these LEDs only for use in vehicles?
Thanks, M
I responded: Let me begin by telling you about our latest addition on the www.prudentrver.com website. It is best described by the MyT.fLED-C product you can find on the website. The basic component is our flexible, half-inch wide TL2R tapelight which has 6 LED chips per inch. The light output is 40 lumens per inch, using 1/2 watt/inch of power. It can be provided in custom lengths from 1 inch up to 5 meters. The light from each segment is spread out over a 1/2 by 1 inch surface, and this gives a smoother appearance behind a lens cover, or in your case, a sign.
The TL2R product contains two proprietary voltage regulators per inch that provide an operating range of 11 to 18-volts (most efficiently at 12.5 volts). It does not require a special heat-sink, though it is good to have some way for the small amount of heat generated to escape. The tape is flexible with double stick glue on back. There is a TL2 version without regulation that is a bit cheaper but it requires a regulated 12-volt source of power.
The Starion chips were designed to produce a very bright LED light, but they do so by generating an excess of heat -- thus the requirement of a good heat-sink to back them up. Also, they are very bright points of light, which I would think could be a problem in your sign. The SL1 is a lightstrip using our more proven HyBright.3 LED chips, each producing about 20 lumens. Both of these products have operating voltage ranges of 11 to 13.8 volts and so should be driven by regulated 12-volt power.
I personally am recommending use of the new TL2R in many of our current applications. It offers a brighter light over a wider area without the overheating problems of the older generation LEDs. It also comes in Pure White, Natural White, and Warm White.
You ask about working only in vehicles. We originally designed our LEDs as the replacement of incandescent bulbs in RVs and boats that have a native 12-volt DC power source. However, our LED products are quite usable in industrial or domestic house environments by using one of the many 120VAC/12VDC converters that are available. For your sign application, a group of several signs could be handled quite easily with a single wall-plug mounted supply. It is a matter of running something like 22 gauge speaker wire from the power source to the various signs. I can help you find a good power source if you wish.
I hope this has answered your questions. If you have more, please call me at 512-632-4626 and we can discuss your requirements in more detail. You can also email me directly at sam@prudentrver.com
Regards,
Sam Penny
the Prudent RVer